Capsuling

FILLING MACHINES FOR HARD GELATIN CAPSULES

ENLARGE :: Filling machine for hard gelatin capsules

Q-TECHNOLOGIES GROUP GMBH offers filling machines (CFM series) for hard gelatin capsules under QUARCO trademark. This equipment is intended for filling of hard gelatin capsules by powder and pellets. The machine may be used in medium- and small-size manufacturing facilities and it complies with all GMP requirements. GMP.

Features and benefits of QUARCO PHARM & MEDICAL EQUIPMENT capsule filling machines:

ENLARGE :: Capsule directing unit

Changes made in machine design and the use of reductor and drives from worldwide leading manufactures helped us to decrease noise and vibration, provide virtually continuous work of main units and lengthen intervals between preventive maintenance works for these elements.

  1. Compact sizes;
  2. Rapid replacement of format tools;
  3. Rapid shift from capsule filling with powder to filling with pellets;
  4. Rapid cleaning is possible because of minimal number of tool elements;
  5. High dosing accuracy is reached by volume dosing method;
  6. Sensor Touch Screen;
  7. Machine control system in the following languages, as selected by customer – English, French, Russian, German;
  8. Accompanying documentation in the following languages, as selected by customer – English, French, Russian, German;

ENLARGE :: Working segments and dosing unit

Machine technical characteristics:

 CFM-400CFM-800CFM-1200CFM-2000
Performance, capsules/hour240004800072000120000
Number of places per segment36918
Capsule size#00 … #4
Compressed air consumption, m3/hour    
Vacuum consumption, m3/hour20 40 
Consumed power, kW3458
Weight, kg80090011001500
Overall size, mm (width х depth х height)730х950х1700840х960х1800910х980х18001160х1250х1900

Optional configuration of QUARCO PHARM & MEDICAL EQUIPMENT capsule filling machines:

  1. Ordering of rotary-plate oil-free Becker vacuum pump is recommended if there are no vacuum mains in the facility.

Main advantages of Becker pumps:

  • Lubricants are not necessary during operation so the exhaust air does not contain oil vapors;
  • The simplest maintenance;
  • Long-term continuous operation;
  • Delivery kit also includes the filter mounted at the vacuum pump inlet.
  • ENLARGE :: Vacuum pump Becker

  1. Automatic vacuum powder loader enables to increase machine performance in filling of hard gelatin capsules, minimize raw material losses and provide continuous dosed supply of the material. At the same time, cleanness in room is kept and safety and production regulations are observed. Standard loader configuration includes a case made of stainless steel AISI304 and mesh filter, function of control over material level is also provided.
  2. ENLARGE :: Vacuum loaders

  3. Use of industrial vacuum cleaner provides mild working conditions for automatic capsule filling machine decreasing the risk of dusting in the cleanroom and machine working area.
  4. ENLARGE :: Vacuum cleaner Nilfisc-CFM 3306

  5. Capsule polisher is intended for polishing of hard gelatin capsules, removing powder film from capsule surface. To remove dust and burrs, capsule polisher is connected with vacuum cleaner. Capsule polisher also has an adjustable slope for ease of operation.



Why is pharmaceutical equipment under QUARCO PHARM & MEDICAL EQUIPMENT trademark chosen?

Perhaps, this question can be a matter of interest only to potential clients of our company rather than to our loyal clients and partners. The latter are confident in the quality of our production, and for them the choice of pharmaceutical equipment under QUARCO trademark has long been plain as day. So do ask, genuinely, why, having a relatively vast choice among the suppliers of similar production, our clients and partners have chosen our Company and ТМ QUARCO?

First of all, this is because the family of pharmaceutical equipment under QUARCO PHARM & MEDICAL EQUIPMENT trademark is rather broad and enables to meet the demands of enterprisers from different business segments: thus, QUARCO coaters can be used both in pharmaceutical and food industries, with a possibility to coat tablets, as well as dragee and chewing gums. The sphere of application of QUARCO packaging equipment (blister packaging, “SACHET” type bag and DoyPack type bag packaging, cardboard machines) is also extremely extensive and embraces pharmaceutics, food industry and cosmetology.  TM QUARCO accessory equipment (calibrators, lifting columns and “drum tumblers”) is popular with manufacturers of medicinal products, feed compounds, with enterprises from chemical, agrochemical and food industries.

In other words, it is fair to say that pharmaceutical equipment under QUARCO PHARM & MEDICAL EQUIPMENT trademark is fairly universal and meets not only the demands of manufactures of solid and liquid therapeutic forms but also the demands of enterprises from other branches.

Moreover, the production range of our Company includes such technologically complicated pharmaceutical equipment as lyophilic dryers, dryers with fluidized bed, and automatic lines of filling, sterilizing and sealing vials. Adequate supply of high-quality pharmaceutical equipment is unreachable without a careful and serious approach to the production issue, manufacture of customer-friendly equipment control systems, full preparation of relevant documents, and performing of start-up works after installation. Q-TECHNOLOGIES GROUP GMBH Company executes the whole range of the above-mentioned works and activities, so providing timely and robust supply of equipment needed by customers, which namely attracts our clients and partners and guides them to make   their final choice in favor of ТМ QUARCO equipment
In fact, it is fair to say that the clients and partners acquire not only high-quality pharmaceutical equipment under ТМ QUARCO but also a full package of services regarding supply and start-up works, including supply of necessary spare parts and components and a 24-month warranty period.

Finally, the production under QUARCO PHARM & MEDICAL EQUIPMENT trademark is not limited to the equipment introduced at the official website and in catalogues. Our clients refer to us with non-standard requests for: container equipment with particular characteristics and specific features, filling machines for both hard and soft gelatin capsules, lab lyophilic dryers, lab coaters, lab dryers with fluidized bed, etc. Nevertheless, a request being specific or non-standard by no means influences the speed of forwarding a business proposal to the Customer, nor does this delay delivery, nor does this lower quality of the supplied equipment, nor does this affect the whole package of services supplied by our Company. For us, the primary purpose is the maximum satisfaction of demands of our Client, and namely for this reason our customers have become loyal clients and partners of Q-TECHNOLOGIES GROUP GMBH Company, with many of whom we have built not only business but also long-term, genuinely friendly and partnership relationships.

Thus, the answer to the question of the reasons for choosing pharmaceutical equipment under ТМ QUARCO by our partners is clear and is contained in the abbreviation of our trademark: QUA means QUAlity, R means Reliability, CO means Customer Oriented.

To convenience our clients, Q-TECHNOLOGIES GROUP GMBH Company has representative offices in Russia, China and Ukraine.

We are confident that the number of our customers will continuously grow, which means that the number of our partners and friends will grow correspondingly!

We look forward to all new partners!

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